High-Temperature Resistant Silicon Carbide Heating Element for Industrial Use

• Type: Sic Rod
• Material: Silicon Carbide
• Form: Tube
• Model NO.: jx001
• Shape: Tube
• Price: Better
• Service: Super
• Install: Easy
• Life: Long
• Transport Package: Polywood Case
• Specification: DIA 8 -50MM
• Trademark: JIAXIN
• Origin: China
• HS Code: 85149090
• Production Capacity: 100000
• Package Size: 100.00cm * 50.00cm * 50.00cm
• Package Gross Weight: 40.000kg

Product Description

Product Description

The SiC heating element is a groundbreaking, non-metal high-temperature device designed to meet the most demanding industrial heating needs. Crafted from premium green silicon carbide, this product undergoes meticulous processing-beginning as a blank, then subjected to high-temperature silication and recrystallization. The result is a superior quality, stick-shaped element with exceptional durability and performance. SiC electric heating devices. When compared to conventional metal-based heating materials, these non-metal heating elements offer remarkable advantages. They boast an impressive operational temperature range, excellent anti-oxidization properties, extended service life, minimal deformation, and are designed for easy installation and maintenance. Due to these unparalleled benefits, our SiC electric heating elements are indispensable in industries reliant on high-temperature electric furnaces and heating systems.

Products specification: Available in various configurations including Rod type, U type, W type (Three Phase type), Solid Rod type, Spiral type, and 5 piece type (dual hot zone). Sizes range from Dia 12mm to 54mm, catering to a wide array of industrial requirements.

Application

Silicon Carbide (SiC) heating elements are ideal for furnaces with temperatures ranging from 600°C to 1600°C.
These elements are capable of functioning directly in air atmospheres without the need for protective atmospheres, making them highly versatile.
They are extensively utilized across various sectors including metallurgy, ceramics, glass, machinery, analytical testing, semiconductors, and scientific research, to name a few.
 

Product Parameters

Physical Property

Specific Gravity	2.6~2.8g/cm3	Bend Strength	>300kg
Hardness	>9MOH'S	Tensile Strength	>150Kg.cm3
Porosity Rate	<30%	Radiancy	0.85

Chemistry Property

1. Antioxidation Property of Elements
Our cutting-edge element begins its robust antioxidation process at 800°C in air, producing a SiO protective film on the surface of the hot zone as temperatures reach an impressive 1000-1300°C ; at 1300°C, cristobalite crystallizes; the protective film reaches optimal thickness at 1500°C , dramatically slowing oxidation to a stable pace. However, if heated beyond the threshold of 1627°C , the protective film will degrade, accelerating oxidation and potentially leading to premature element deterioration.
Though oxidation occurs at a very slow pace during use, it still causes resistance to increase over time due to a phenomenon known as 'ageing.' To combat this, our specialized technology applies a protective film during production, significantly boosting the element's antioxidation properties and extending its service life.

2. The Influence of Alkali and Alkaline Metal Oxideson Elements
Alkali and alkaline metal oxides react with SiC around 1300°C to form silicates, leading to alkali-chemical corrosion, which can impact the element's glow.

3. Effects of Molten Metals on Elements
Certain metals like cobalt, nickel, and chrome can corrode the element in their high-temperature molten states, affecting the element's longevity.


Electric Property
SIC heating elements exhibit a significant specific resistance. When heated in air and reaching a surface temperature of 1050ºC, their resistance rate ranges from 600-1400 mm2/mm (square millimetre). This resistance value fluctuates with temperature. From room temperature to 800ºC , the value is negative; above 800ºC , it follows a positive value nature curve.

Product Specification

 

Standard Dimensions of SiC Heating Elements, with customizable options for specialized designs-please provide detailed drawings for precise tailoring:

Diameter	Heating zone	Cold zone	Overall length	Range of resistance
	Length	Length
8mm	100-300mm	60-200mm	240-700mm	2.1-8.6 ohms
10mm	100-300mm	60-300mm	240-900mm	0.8-7.0 ohms
12mm	100-500mm	150-350mm	400-1200mm	0.7-5.6 ohms
14mm	100-500mm	150-350mm	400-1200mm	0.7-5.6 ohms
16mm	200-600mm	150-350mm	500-1600mm	0.7-4.4 ohms
18mm	200-800mm	150-400mm	500-1600mm	0.7-5.8 ohms
20mm	200-800mm	200-600mm	600-2000mm	0.6-6.0 ohms
25mm	200-1200mm	250-700mm	700-2600mm	0.4-5.0 ohms
30mm	300-2000mm	250-800mm	800-3600mm	0.4-4.0 ohms
35mm	400-2000mm	250-800mm	900-3600mm	0.5-3.6 ohms
40mm	500-2700mm	250-800mm	1000-4300mm	0.5-3.4 ohms
45mm	500-3000mm	250-750mm	1000-4500mm	0.3-3.0 ohms
50mm	600-2500mm	300-750mm	1200-4000mm	0.3-2.5 ohms
54mm	600-2500mm	300-750mm	1200-4000mm	0.3-3.0 ohms
60mm	600-2500mm	300-750mm	1200-4000mm	0.3-3.0 ohms

Guidelines to Order Your SiC Heating Element
1. Select the configuration you require: Whether it's a Rod, U, W, Single Spiral, or other forms.
2. Specify the Outer Diameter (OD) desired for your application.
3. Determine the Heating Zone Length (HZ) to match your needs.
4. Define the Overall Length (OL), ensuring compatibility with your setup.
5. Indicate the specific Resistance required for optimal performance.
Example Order: Rod configuration, OD of 30mm, HZ of 300mm, OL of 800mm, with a Resistance of 0.4 ohms.

 

Installation Instructions

1. Ensure the silicon carbide heating element remains impeccably dry throughout both storage and installation, safeguarding its superior performance.
2. Prior to assembly, each element must be separated. The resistance variation among them should not exceed a 10% threshold to maintain optimal functionality.
3. Exercise utmost caution during both usage and maintenance to preserve the longevity and effectiveness of the heating elements.
4. Gradually elevate the voltage when initiating the electric furnace operation. Avoid loading the system to full capacity immediately to prevent damage from excessive current.
5. When replacing a damaged heater, ensure the new heater's resistance aligns with the current resistance levels. If numerous heaters are compromised or show significant resistance increases, a complete replacement is advisable.

Detailed Photos

Packaging & Shipping

 

Company Profile

 

1. Our esteemed company, LIAOYANG JIAXIN CARBIDE CO., LTD., is a leading innovator in high and new technology, passionately dedicated to the development, manufacture, and sale of cutting-edge silicon carbide (SiC) heating elements and advanced molybdenum disilicide (MoSi2) heating elements. and expertly crafted silicon carbide protective pipes, ensuring reliability and superior performance.

2. Established in the year 2007, we bring over 18 years of expertise in production, consistently driving excellence and innovation in our field.

3. Our outstanding products reach the corners of the globe, exported to discerning markets such as the USA, Germany, France, Poland, Spain, Turkey, Russia, Ukraine, Japan, Korea, Singapore, Vietnam, Thailand, and Iran, earning high praise and approval from our valued customers worldwide.